Introduction

Preparing a detailed and clear lifting plan diagram is a key responsibility of an Appointed Person (AP) in lifting operations. A good diagram ensures safe execution by visually communicating the lifting operation, obstacles, equipment, and crew roles.

In this guide, you will learn:

  • Important elements to include in a lifting diagram

  • Recommended free tools to draw your lifting plan

  • Step-by-step method using draw.io (diagrams.net)


Example Diagram Preview:


✏️ Part 1: 

Important Information to Consider for Drawing a Lifting Plan Diagram (for Appointed Person)

When an Appointed Person prepares a lifting plan, the lifting diagram must include these critical elements:

CategoryDetails
Crane InformationMake, Model, SWL (Safe Working Load), Boom Length, Outrigger Positions
Load InformationLoad Weight, Dimensions (L x W x H), Load Center, Type of Load
Lifting AccessoriesType (slings, shackles, spreader bars), SWL of accessories
Site LayoutPosition of crane, load, obstacles, restricted zones, exclusion zones
Ground ConditionsGround bearing capacity, matting requirement (if any)
Lifting PointsPick-up and setting-down points clearly marked
Slinging MethodHow the load is slung (single leg, 2-leg, basket, choker)
Radius and HeightRadius from crane center to load, lifting height
Personnel RolesCrane Operator, Banksman/Slinger, Appointed Person, Supervisor
Safety PrecautionsTag lines, wind speed limits, communication methods
Load Chart UsageIndicate crane configuration matches load chart used
Risk Assessment ReferenceCross-reference to overall risk assessment and method statement


📐 Part 2: Drawing Tools

Recommended Free Software to Draw Lifting Plan Diagrams

SoftwareFeaturesDownload LinkBest Use Case
draw.io (also called diagrams.net)Free, online and offline use, templates available, easy drag and dropDownload draw.io DesktopSimple lifting plans with shapes and labels
LibreCADOpen-source 2D CAD, DWG/DXF file supportDownload LibreCADMore technical engineering lifting plans
InkscapeFree vector graphics editor, detailed diagrams, custom illustrationsDownload InkscapeHigh-quality, printable lifting diagrams
Lucidchart (free limited version)Online, professional templates for flowcharts and layoutsUse LucidchartQuick online lifting plans
QCADProfessional 2D CAD system, open-source version availableDownload QCADDetailed CAD lifting drawings

Most Common/Easiest Recommended = draw.io (diagrams.net)
(Because it’s simple, fast, and good for both beginners and professionals.)

Additional Important Free or Easy Software for Lifting Plan Preparation (Drawing + Calculation)

Besides drawing software, you can use some specialized apps and software to calculate crane radius, lifting height, ground pressure, sling forces, etc.
Here’s a list:

Software/AppFeaturesPlatformDownload/AccessBest for
Crane Lift Calculator (CLC)Simple app for radius, load weight, boom angle, lift heightAndroid (Mobile)Google Play – CLCQuick field calculations
Liebherr Crane Planner 2.0 (Free Version)Detailed 3D lifting planning with real crane models, radius, lifting points, outrigger loads, etc.Windows (PC)Liebherr Crane Planner DownloadProfessional lifting plan, radius, ground bearing
Crane BeeApp for lift planning including accessories selection, basic risk checksAndroidGoogle Play – Crane BeeMobile lifting plan assistant
Manitowoc Lift SolutionsMobile app for Manitowoc cranes, lift radius, height, loadsAndroid / iOSManitowoc AppField lift planning
Load Moment Indicator Simulators (Various Brands)Helps simulate crane setup, radius, load chartsVaries (Manufacturer Sites)Example: Tadano LMI SimulatorOperator training, AP calculations
AutoCAD Mobile AppQuick field CAD drawing on phone/tabletAndroid/iOSAutoCAD MobileQuick lifting diagram in field
Slinger Signaller AR App(Experimental) Augmented Reality app for lifting signals and zonesiOSSlinger Signaller ARSafety checks and visualizing hazards

🛠 Specialized Calculations You Can Perform with These Apps:

TaskTool
Crane Radius CalculationCrane Lift Calculator, Liebherr Planner
Lifting Height EstimationLiebherr Planner, Manitowoc App
Ground Bearing PressureLiebherr Planner
Pad Size CalculationLiebherr Planner (based on outrigger force)
Sling & Accessory Load CalculationCrane Bee
Risk Assessment and Hazards ListingCrane Bee, Slinger Signaller AR (basic visual)

 


🧮 Part 3: Calculation Tools and Apps

When preparing a lifting plan, Appointed Persons must not only draw the lifting diagram but also calculate:

  • Crane radius based on load movement

  • Height of lift considering boom angle

  • Ground bearing pressures to ensure safe support

  • Size and capacity of pads/mats

  • Load on lifting accessories like slings and shackles

  • Identification of site hazards and risk management

For this, use specialized free tools like:


🎯 Part 4: How to Use draw.io for Lifting Diagrams

How to Draw a Lifting Plan Diagram Using draw.io (Desktop)

Step 1: Download and Install

  • Visit: draw.io GitHub releases

  • Download the installer for your operating system (Windows/Linux/macOS).

  • Install the software normally.


Step 2: Open a New Blank Diagram

  • Launch draw.io.

  • Select “Create New Diagram” → Choose Blank Diagram → Name it (e.g., “Site Lift Plan”).


Step 3: Setup Basic Layout

  • Create a site layout using rectangles for buildings/obstacles.

  • Use a large circle or rectangle to indicate the crane area.

  • Mark outrigger positions.


Step 4: Add Crane and Load

  • Use a triangle shape or an arrow to show the crane boom.

  • Draw a load as a rectangle or circle.

  • Label load weight, dimensions, COG (center of gravity).


Step 5: Add Movement Paths

  • Use arrows to show the lifting movement — from pickup to placement.

  • Clearly mark lifting radius (e.g., 8m, 12m) near the crane.


Step 6: Add Roles and Safety Zones

  • Insert small shapes and label them for Slinger, Banksman, Supervisor.

  • Mark restricted areas, exclusion zones, and danger zones using dashed lines or shaded areas.


Step 7: Final Touches

  • Add text boxes for crane details, load information, and safety notes.

  • Insert a Legend/Key to explain colors, lines, and symbols used.

 

📐 Simple Top View Layout (Concept to Draw on draw.io)

Here’s the structure you will create step-by-step in draw.io (or you can import it directly if you want):


✏️ Basic Elements:

ElementShapeDetails
CraneRectangle or CirclePlace near one side, label Crane Name/Model
Crane OutriggersShort RectanglesExtend from each side of crane
LoadRectangleShow pickup and setting down point
Load PathArrow LineFrom pick-up to placement
Ground AreaOuter RectangleSite boundary
Restricted ZoneDashed rectangleAround crane and load
PersonnelSmall circlesMark positions: Banksman, Supervisor
Legend BoxText BoxExplain symbols

📋 Simple Example Details

DetailValue
CraneZoomlion QY-30V Mobile Crane
Load8-ton generator
Radius8 meters
GroundFirm, matting used
Sling4-leg chain sling
Pick-up PointNear road
PlacementInside fenced site

📷 Visual Sketch (that you can draw in draw.io)

 

+----------------------------------------------------------+| || [Placement Point] || [Load 8T] || || || ↖ (Arrow: Movement Path) || || [Restricted Zone - Dashed Rectangle] || || || [CRANE: Zoomlion QY-30V] || [Outrigger 1] [Outrigger 2] || || (Banksman Here) || || Roadway ➔ Pick-up Point |+----------------------------------------------------------+Legend: Crane, Load, Movement Path, Personnel, Restricted Area


🖥 Step-by-Step Drawing in draw.io:

  1. Open draw.io

  2. Start Blank Diagram ➔ Save as “Simple Lifting Plan”

  3. Create a Large Outer Rectangle (Site Boundary)

  4. Add:

    • Crane (Circle or rectangle shape)

    • Outriggers (small rectangles on each side)

    • Load (Small rectangle)

  5. Draw Arrows from load pick-up to placement

  6. Mark Restricted Zone with dashed line rectangle

  7. Add Personnel (small circle shapes)

  8. Insert Text Boxes to label:

    • Crane name/model

    • Load details

    • Radius (8m)

    • Personnel roles

  9. Insert a small Legend/Key explaining shapes/colors.

  10. Save and Export as PDF or PNG.

Here is your ready-to-import draw.io file for a Simple Top View Lifting Plan Diagram:

👉 Download Simple_Lifting_Plan_Top_View.drawio


📥 How to Use:

  1. Go to draw.io

  2. Click “File” > “Import From” > “Device”

  3. Select the downloaded .drawio file.

  4. Edit/Modify as per your project!

Here is the updated Simple Lifting Plan Diagram with a crane radius circle included:

👉 Download Simple_Lifting_Plan_Top_View_With_Radius.drawio


📥 How to Use:

  • Go to draw.io

  • FileImport FromDevice

  • Upload the .drawio file and edit as needed!

📋 How to Export Your .drawio Lifting Plan as a Real Diagram PDF

✅ Follow these quick steps:

  1. Open draw.io (diagrams.net)
    Go to: https://app.diagrams.net/

  2. Import the File

    • Click FileImport FromDevice

    • Select the .drawio file you downloaded (example: Simple_Lifting_Plan_Top_View_With_Radius.drawio)

  3. Adjust Layout (Optional)

    • Zoom and fit everything nicely if needed.

    • Check margins if you want it clean on A4.

  4. Export to PDF

    • Click FileExport AsPDF

    • In export options:

      • Page Format: A4

      • Include a Border: Yes (recommended)

      • Crop: Disable (to maintain full view)

      • Scale: 100% or Fit to page

    • Then Download PDF.

✅ Now you will get a full professional real diagram PDF, exactly like a technical field lifting plan sheet!


🛠 Example Options you can select when exporting:

OptionRecommended Setting
Paper SizeA4
MarginsSmall (5mm-10mm)
BorderEnabled
BackgroundWhite
Diagram FitScale to 100% or Fit

⚡ Short Summary:

  • .drawio file ➔ open on draw.io ➔ export ➔ PDF

  • You get full drawing with crane, load, restricted zones, arrows etc. in proper graphical PDF.


🎯 Part 5: How to Perform Basic Crane Radius and Lift Height Calculations

Quick Example (using CLC or Manual Formula):

Radius = Distance from crane centerline to load center

Boom Angle = Measured from ground to boom

Lift Height = (Boom length) × (sin of boom angle)

Example:

  • Boom length = 40 meters

  • Boom angle = 60°

  • Lift Height = 40 × sin(60°) ≈ 40 × 0.866 = 34.64 meters

You can verify this quickly using apps like CLC or Liebherr Planner.


📢 Conclusion:

Drawing and calculating a lifting plan is made much easier today with free and easy tools available for both desktop and mobile platforms.
An Appointed Person must ensure not only a neat diagram but correct calculations for radius, height, ground bearing, and accessories selection for a safe lift.

✅ Always cross-verify load charts!
✅ Always use a practical risk assessment checklist with your diagram!


🎥 Bonus: Templates Download Links 

lift-paln-software-Post-image.jpg

Simple_Lifting_Plan_Top_View_With_Radius.pdf

Lifting_Plan_Field_Checklist_Appointed_Person.docx

Simple_Lifting_Plan_Top_View.zip

Simple_Lifting_Plan_Top_View_With_Radius.zip

Full_A4_Lifting_Plan_Template_With_Example.pdf

Full_A4_Lifting_Plan_Template_FIXED.pdf

Check our YouTube for tutorials and guides: EngineerHow YouTube Channel


✅ Summary of What We Added Today:

  • ✅ Full lifting plan diagram checklist

  • ✅ Best free drawing software

  • ✅ Best free calculation apps (mobile & PC)

  • ✅ How to use draw.io

  • ✅ How to calculate radius/lift height

  • ✅ Bonus risk assessment tips